Best Automotive Welding Fixture Manufacturer And Factory In China

Welding fixture is a specialized tool used in metalworking and welding processes to securely hold and position workpieces during welding operations. It ensures precise alignment, stability, and consistency in the welding process, reducing errors and improving the quality of the welded joints. Welding fixtures are typically custom-designed for specific projects and can be simple or complex, depending on the requirements of the welding task.

Product Detail

Product Tags

Company Development

  • In 2011, TTM was founded in ShenZhen.
  • In 2012, Moving to DongGuan; Building cooperation relationship with Magna International Inc.
  • In 2013 Introducing more advanced equipments.
  • In 2016, Introduced large-scale CMM equipment and 5 axis CNC equipment; Cooperated with OEM Ford Completed Porsche, Lamborghini and Tesla CF projects.
  • In 2017, Moving to current plant location; CNC was increased from 8 to 17 sets. Top Talent Automotive Fixtures & Jigs Co.Ltd was established
  • In 2018, Cooperated with LEVDEO automotive and completed the automotion production line. 4-axis high-speed CNC was introduced, the total Qty of CNC reached 21.
  • In 2019, Dongguan Hong Xing Tool & Die Manufacturer Co.,Ltd was established. (One stop service) Cooperated with Tesla Shanghai and Sodecia Germany. Built a new R&D laboratory for automation.
  • In 2020, Cooperated with OEM ISUZU in SA ;Completed the RG06 One-Stop Service.
  • In 2021, Moving forward with the quality belief to create a world-class enterprise.
  • In 2022, TTM Group office was founded in Dongguan City, New CNC 4 axis*5 sets, New Press*630 tons, Hexagon Absolute Arm.
  • In 2023, TTM is building a new plant for checking fixture and welding fixture business; adding one 2000T press.
welding fixture and checking fixture factory

Checking Fixture & Welding Jigs Factory (Total area: 9000m² )

metal stamping die, progressive die and teansfer die manufacturer and factory

Stamping Tools & Dies and Machined Parts Factory (Total area: 16000m²)

Products Description

Product Name Welding Fixture
Application Automotive CCB, Front End,  WS Spring Link, Front Bumper etc.
Welding Type Spot Welding, Arc welding, (CNC/Assembly) Special welding fixture
Pneumatic Component Brand SMC, FESTO, TUENKERS, CKD, Manual clamp
Electrical Component Brand OMRON, Mitsubishi, Siemens, Balluff
Material(Block, Locating Pin) 45# Steel, Copper, Stainless Steel
Operation Way Robot Welding, Manual Welding, Special machine welding
Controlling Way Air Control(Pneumatic Control Valve), Electrical Control(Solenoid Valve ), Manual, No solenoid valve required Provide connector switch
Clamping Way Pneumatic, Manual
Communication Way With Welding Cell EtherCAT, PROFINET, CC-LINK
Communication Relay Box Electric box wiring way, Quick socket type, Solenoid valve island type
Welding Fixture Base Type Fixed on the floor, Positioner/Flip Tye
Piping Way Single layer tube, Flame retardant tube, Copper/Stainless Steel Tube
Fixture Surface Treatment Painting, Painting+Black Oxidization, Zinc-Coated, Powder Painting
Lead Time 2-4 Weeks for design and design review;
10-12 weeks for manufacturing after design approval
7-10 Working days for air shipping;
4-5 Weeks for ocean sipping
Die Life Depends on customer’s production capacity
Quality Insurance CMM Inspection
Test with Samples
Onsite Buy-Off
Online video Web Conference Buy-Off
Buy-Off Problems Solving
Package Wooden Boxes for samples;Wooden Boxes or Pallets for fixtures;

Automotive welding fixtures are crucial tools in the manufacturing process of automobiles. These specialized fixtures are designed to ensure the precise alignment and assembly of various components, facilitating the welding of chassis, body panels, and other critical parts. In this comprehensive overview, we will explore the key aspects of automotive welding fixtures, including their importance, design considerations, fabrication, quality control, and their role in the automotive industry. 1. Importance of Automotive Welding Fixtures:
Automotive welding fixtures play a vital role in the production of automobiles for several reasons: Precision: They ensure the precise alignment of components, leading to consistent and accurate welds. This is critical for the structural integrity and safety of the vehicle.
Efficiency: Welding fixtures speed up the assembly process, reducing manufacturing time and labour costs. Quality Assurance: By holding parts in the correct positions, fixtures minimize the risk of errors and defects in the final product. Consistency: Fixtures deliver consistent results, regardless of the operator's skill level, which is essential for achieving uniform vehicle quality. 2. Design Considerations: Designing automotive welding fixtures is a complex process that involves careful consideration of various factors: Vehicle Model: The fixture's design must correspond to the specific make and model of the vehicle being produced. This requires a deep understanding of the vehicle's assembly requirements. Part Positioning: The fixture must accurately position various vehicle components, such as body panels, chassis sections, and frame components. This involves precise location points, clamping mechanisms, and support structures. Tolerance and Alignment: Engineers must consider tight tolerances and alignment requirements to ensure that the components fit together perfectly.
Material Selection: The choice of materials for the fixture is crucial. It should be durable, heat-resistant, and rigid to withstand the welding process. Ergonomics: Fixtures should be designed for ease of use and operator safety. This includes considerations for access, visibility, and ergonomics during welding operations. 3. Fixture Fabrication:
The fabrication of automotive welding fixtures involves several stages:
CAD Design: Designers create detailed 3D CAD models of the fixture, specifying the position, orientation, and clamping points for each component. Material Selection: Based on the design specifications, the appropriate materials, often steel or aluminium, are chosen for the fixture's construction. Component Manufacturing: Individual components, including support structures, clamps, and positioning elements, are manufactured precisely using CNC machining and other specialized techniques. Welding and Assembly: Skilled welders and technicians assemble the components, ensuring that they fit together accurately and securely. Testing: The fixture undergoes rigorous testing to ensure it meets the alignment and tolerances required for accurate welding. This includes test fitting of vehicle components. Calibration: The fixture is calibrated to ensure that it remains in perfect alignment and retains its structural integrity. 4. Quality Control: Maintaining high-quality standards throughout the fixture's fabrication process is essential: Inspections: Regular inspections are conducted to verify the accuracy, durability, and functionality of the fixture components.
Tolerance Checks: Precise measurements and tolerance checks are carried out to confirm that the fixture meets the required standards.
Alignment Verification: Fixtures are verified to ensure they maintain the correct alignment and orientation for assembly. 5. Role in the Automotive Industry: Automotive welding fixtures are integral to the automotive manufacturing process: Chassis Welding: Fixtures ensure the accurate alignment of chassis components, including frame sections and suspension components. Body Panel Welding: They hold body panels, such as doors, hoods, and fenders, in the correct positions for welding, contributing to the vehicle's overall structural integrity. Seam Welding: Fixtures are used in the welding of seams, joints, and connections to create strong and reliable bonds.
Welding Automation: In many cases, welding fixtures are integrated with robotic welding cells for automated production, further improving efficiency and consistency. 6. Customization for Automotive Manufacturers: Automotive welding fixture manufacturers often specialize in creating custom fixtures tailored to the unique needs of individual automotive manufacturers. These fixtures are designed to meet industry-specific standards and requirements, and they can be adapted for different vehicle models within a manufacturer's product line. In conclusion, automotive welding fixtures are a critical component of the automobile manufacturing process.

Solutions(Turnkey Solutions Service)

Body In White Assembly Systems:

1, Complete Car Body Welding Line 

2, Single Stand-alone Welding Cell

3, Welding Fixtures and Jigs:

CCB ASSY Welding Fixture, Floor Pan ASSY Welding Fixture, Wheelhouse ASSY Welding Fixture, AB Ring ASSY  AB Welding Fixture,  Seat ASSY Welding Fixture,  Front Seat Cross Member Welding Fixture,  Front End ASSY Welding Fixture,  Dash Panel ASSY Welding Fixture,  Cowl ASSY Welding Fixture and  Rocker ASSY Welding Fixture manufacturer, design company and factory.

ISO Management System For Welding Fixture

ISO 9001 certification welding fixture
welding fixtures manufacturer

Our Welding Fixture Team

welding fixture design team
automotive welding fixture sales

Our Advantages

1.Rich experience in automatic manufacturing and enterprise management.

2.One Stop Service for stamping tool, checking fixture, welding fixtures and cells to achieve timing and cost saving, communication convenience, to maximize customer profits.

3.Professional engineering team to finalize the GD&T between single part and assembly component.

4.Turnkey Solution Service-Stamping Tool, Checking Fixture, Welding Fixtures and Cells with one team.

5.Strong capability with international technical support and partnership cooperation.

6.Big capacity: Checking Fixture, 1500 sets/year;Welding Fixture and Cells, 400-600 sets/year; Stamping Tools, 200-300 sets/year.

We have more than 352 employees, 80% of which are senior technical engineers. Tooling division: 130 employees, Welding fixture division:60 employees, Checking fixture division:162 employees, We have a professional sales & project management team, long-term service overseas projects, from RFQ to production, shipment, after-sales, our team can handle all problems for our customers in Chinese, English and German Language.

Major Projects Experience Of Welding Cells And Welding Fixtures

Major Welding Fixtures Project(2019-2021)
Item Description Type Project Name Qty(Sets) Year
1 CCB WF Arc Welding VW MEB31 60 2019-2021
2 CCB WF Arc Welding VW MEB41 10 2020
3 CCB WF Arc Welding VW 316 4 2020
4 CCB WF Arc Welding Ford T6 8 2021
5 CCB WF Arc Welding ISUZU RG06 3 2020
6 CCB WF Arc Welding Bcar,BSUV 6 2020
7 CCB WF Arc Welding Bcar,BCAR 7 2020
8 Floor Pan WF Sopt Welding SK326/0RU_K Karoq RU 15 2019
VW316/5RU_K Tarek RU (19003)
9 WS Spring Link WF Arc Welding WL/WS 4 2019
10 Crossmember Brackets WF Arc Welding WL/WS 12 2019-2021
11 Front Bumper WF Arc Welding VW281 14 2019
12 Chassis WF Arc Welding ISUSU RG06 18 2019
13 SL ASY and MBR and EXT ASY Spot and Arc Welding Ford P703 25 2019-2021
14 CCB WF and Wroking Cell Arc Welding ISUSU RG06 6 2020
15 Front Seat Cross Member  WF Sopt Welding Volkswagen AG MEB316(20001) 4 2020
16 Floor Pan WF and Grippers Sopt Welding AUDI/ PORSCHE PPE 41(19017 Phase 1) 18 2020
17 Wheel House WF and Grippers Arc Welding Ford BX755(19018) 6 2020
18 AB Ring WF and Grippers Arc Welding Ford BX755(19018) 14 2020
19 Dash Panel WF and Grippers Sopt Welding South Africa Ford T6(17028-1) 10 2020
20 Cowl WF and Grippers Spot Welding South Africa Ford T6(17028-3) 6 2020
21 Front End WF and Grippers Spot and Arc Welding South Africa Ford T6(17025) 10 2020
22 Rocker WF and Grippers Spot Welding South Africa Ford T6(19029) 8 2020
23 Floor Pan WF and Grippers Sopt Welding AUDI/ PORSCHE PPE 41(19017 Phase 2) 63 2021
24 Rear Bumper and Chassis WF Arc Welding Ford P703&J73 36 2020-2021
Major Welding Fixtures Project(2022)
Item Description Type Project Name Qty(Sets) Year
25 Middle Channel Reinforcement WF Sopt Welding Vinfast VF36 8 2022
26 Floor Pan WF and Grippers Sopt Welding AUDI/ PORSCHE PPE 41(19017 Phase 3&4) 39 2022
27 Floor Pan WF Sopt Welding and Projection Welding Ford P703 PHEV 29 2022
28 Floor Pan WF and Grippers Sopt Welding Porsche E4 Floor Pan(21050) 16 2022
29 Floor Tunnel WF Laser marking VW Floor Tunnel(21008 ) 2 2022
30 Seat ASSY WF and Tooling Arc Welding BYD Seat ASSY 40 2022
31 Floor Pan WF Spot and Arc Welding Ford Refurbishment 24 2022
32 CCB WF Arc Welding VW Cyclone CCB(21037) 10 2022
33 CCB WF Arc Welding VW MQB37(22022) 16 2022
34 A&B-Pillar WF Spot Welding Gestamp GS2203 8 2022
35 Robot Cell Base NA VW Cyclone 4 2022

Welding Fixture Manufacturing Center

We can build all kinds of different size welding fixture including large size as we have big CNC Machines. With a variety of mechanical equipment such as milling, grinding, wire cutting machines and drilling machines, we can effectively and accurately control the processing process.

25 sets of CNC with 2 shift running

1 Set of 3-Axis CNC 3000*2000*1500

1 Set of 3-Axis CNC 3000*2300*900

1 Set of 3-Axis CNC 4000*2400*900

1 Set of 3-Axis CNC 4000*2400*1000

1 Set of 3-Axis CNC 6000*3000*1200

4 Set of 3-Axis CNC 800*500*530

9 Set of 3-Axis CNC 900*600*600

5 Set of 3-Axis CNC 1100*800*500

1 Set of 3-Axis CNC 1300*700*650

1 Set of 3-Axis CNC 2500*1100*800

welding fixture For automotive metal part
welding fixture
welding fixture

5 Axis CNC -Machine

welding fixture manufacturing

4 Axis CNC -Machine

Welding Fixture Assembly Center

welding fixture manuufacturer
welding fixture manufacturer
welding fixtures

CMM Measurement Center For Welding Fixture

automtive welding fixtures
welding fixtures design company
welding fixture

Our good trained personnel will take care every time in every program we have. We can do every requirement from the customer, to have the biggest satisfaction in the CMM as well.

3 Sets of CMM, 2 Shifts/Day(10hrs per shift Mon-Sat)

CMM, 3000*1500*1000 , Leader    CMM, 1200*600*600 , Leader    Blue-light Scanner

CMM, 500*500*400, Hexagon        2D Projector, Hardness Tester

  • Previous:
  • Next: