High Precision Assembly / Welding Jig Fixture 460kg With 0.15 Processing Precision
Video
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Base Frame: |
Steel |
Base Material: |
Al |
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Body Material: |
Steel |
Template Material: |
Al |
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Weight: |
460KG |
Size: |
1200*900*860mm |
Special Customized Automotive Part Welding & Assembly Fixtures
This Welding Jigs we made for our Pakistan customer DE. These are two Welding Jigs which will be used to fix and weld cowls(small and large). Welding jigs will fix three separate parts in designated position, which will make sure welding can be done successfully.
In the design stage, our designers had on-site communication with our customer. We finished the design reviewing in only three days and got the approval for welding jigs manufacturing. Our Italian technical expert took part in the whole design reviewing and welding jigs commission and inspection.
The ergonomic design of these welding jigs minimizes the work needed to complete a task, enhancing efficiency and welding quality.
Welding Jigs will be shipped with requisite operation instruction and CMM inspection report.
Dust covers will be specially made for Welding Jigs protection. In the buy-off stage, we also made double inspection with CMM per our customer requirement.
Our production detail
| Items | ||
| 1 | Base Material | Al |
| 2 | Application | Stamping Parts |
| 3 | Surface treatment | Oxidation/Paint |
| 4 | Processing Precision | 0.15 |
| 5 | Accuracy for Other Profiles | 0.1 |
| 6 | Accuracy for Datum Hole | ±0.05 |
| 7 | Certificate | ISO 9001:2008 |
| 8 | CMM certification | Yes |
| 9 | Software | Catia, UG, CAD, STP |
| 10 | Specification | 1200*900*860mm |
| 11 | Packing | Wooden Box |
Manufacturing tolerance
1.The Location Datum ±0.05mm
2.The Surface ±0.15mm
3.The Checking Pins and Holes ±0.1mm
Process
CNC Machining(Milling/Turning), Grinding
Black Anodized Treatment
Design Hours(h): 60h
Quality Control
CMM (3D Coordinate Measuring Machine), HR-150 A Hardness Tester
Lead time & Packing
2 months after 3D design approved
15 days via sea: HMM
Standard Export Wooden Case
Quality Policy
Legal Compliance
Customer First
Total Quality Control
System Operation
Continuous Improvement
More
We’re dedicated to providing our customers with high quality, practical, and cost-effective solutions that serve a variety of needs in the areas of checking fixtures, welding fixtures and jigs! We will work closely with customers to define their needs and assess critical design factors such as functionality, productivity requirements.
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